Film extrusion: streamline production processes and avoid rejects

Film extrusion

The Brabender product portfolio for the development and optimization of applications in the area of film extrusion.
Modularly designed for maximum flexibility, the product line meets the highest demands cost-efficiently.


Film extrusion: Reliable analysis requires know-how  

The market requirements for plastic films are not only complex, but also constantly expanding, with a focus on high product quality with economical production of high-performance films.

The raw materials, processing and design require well-founded technical knowledge and many years of experience.

Only by reliable analysis of the processing properties the constant film quality can be guaranteed.

Reliable prediction of raw material properties 

With Brabender you have a partner by your side who can provide the right equipment to optimize your film production process.

Together we create solutions for the exact prediction of raw material properties, the correct selection of raw materials and the reduction of waste.

For whom are devices of this product category suitable?

  • Industries that process the following raw materials, for example:

    - The wide spectrum of thermoplastics
    - Engineering plastics
    - TPE (Thermoplastic Elastomers)
    - TPU (Thermoplastic Polyurethane)
    - Biopolymers
    - Elastomers
    - Technical ceramics
    - and many more
     
  • Industries manufacturing the following products:

    - Packaging films 
    - Food packaging
    - Battery applications
    - Automotive Applications
    - Thermoformed products
    - Furniture industry
    - Medical devices
    - Floor coverings (laminate etc.)
  • Institutes/Universities in the field of research & development

Efficiency and control over all process steps

  • Incoming goods:

    - Optimizes the process time
    - Allows user to specify desired parameters of material
     - Classifies the supplied material
     
  • During production:

    - Minimizes waste
    - Avoids delays
    - Ensures a stable production sequence
       and reliable product quality
    - Reduces costs and optimizes investment
     
  • Outgoing goods:

    - Documents the observation of the specifications
    - Minimises complaints and returns
    - Vermeidet Beschwerden und Retouren
    - Increases customer satisfaction

Dies for film extrusion

  • Flexlip die
    - Hanger dispenser
    - Height adjustable
     
  • Film blowing die (Ribbon die)
    - Fishtail distributor
    - Variants: 
       Fixed geometry
       Height adjustable
     
  • Film blowing die head
    - Variants:
      Quill
      Spiral mandrel carrier
    - Easily exchangeable inserts

Film extrusion: Brabender Produktportfolio

Film Quality Analyzer

Film Quality Analyzer

The Film Quality Analyzer measures the transparency and optically checks the quality of blown or flat films on a laboratory or production scale.

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Univex

Univex

Cool flat film take-off and wind-up at high speed.

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Film Testing Unit

Film Testing Unit

Compact unit for fully automatic optical control of extruded films.

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Stand-alone Extruder KE 19

Stand-alone Extruder KE 19

Product development, inspection, quality control during production and small-scale production of hoses, tubes, films, and other profiles

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Film blowing and take-off unit

Film blowing and take-off unit

The bubble diameter and film thickness can be adjusted precisely. The film blowing and take-off unit can be controlled manually or through the PC (via CAN bus).

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Film extrusion:
Test your material live in our application laboratory.

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